DOOR TRANSFORMATION

May the fourth be with you!

Feeling refreshed after a nice cuppa and forty winks, it’s time to get back to the business of pimping this understairs cupboard door before I have to fight off any passing stormtroopers who may want to quash my decorating rebellion.

Using the same materials as for the wall panels, the other half has cut 4 pieces of MDF in sizes to match the existing panels. I’ve primed and sanded all the pieces before sticking them into position.

Prime/sand all pieces beforehand

To create a panel square on the door to match those of the wall panels, I’ve attached these MDF lengths to the painted door using a layer of CT1 spread thinly along the back of each piece. 

Stick MDF into place from bottom up

Clamp glued bits to the door then allow to dry completely. This should minimise any gaps along the edge although these can always be disguised with decorator’s caulk.

Clamp MDF to outer edge of door

As you can see, I can’t fit the top horizontal piece in place because the bakelite back plate and handle are in the way. Hmmm – how to get round this without having to template cut the panel to fit the shaped back plate?

Bakelite back plate in the way of top panel piece

I know. I’ll remove the door handle and back plate then re-fit it on top of the MDF piece. Sounds like a plan.

Work out where your door handle is going to sit on the panel then cut out a hole for the spindle as this will need to poke through from the other side.

Cut a hole for the handle spindle

Fortunately, the vintage spindle has extra holes on it that should make it just about long enough to account for the additional thickness of the MDF so there is no need to scout about online for a longer spindle. 

Check spindle holes 

I've also had to gouge out a channel in the dado rail to allow the back plate to sit flat onto the MDF panel lengths.  Doesn't look too pretty but I'm hoping a good paint job will help to hide the worst.

Adjust dado rail to accommodate back plate

Paint everything in your final colour first, before re-fitting the back plate/door knob.

Now all that’s needed is to make the smaller mitred frame to fit inside the door's panel square. Where has the other half got to? He went off to B&Q ages ago. Perhaps he got captured by those pesky stormtroopers and is now rotting in a dark, dingy extra-terrestrial jail cell?  The lengths he'll go to in order to get out of doing carpentry!